Why should I machine with high pressure coolant?
High pressure coolant (HPC) refers to pumping machine tool coolant at pressure exceeding 300 PSI. In general machining, this usually means 1,000 PSI. In some applications ultra high pressure coolant, or 3,000 PSI, is used.
Penetrates the vapor barrier; the layer of steam formed on the cutting tool and the work piece when machining.
Cools the hot zone around workpiece preventing deformed parts, cracked tooling and "heat treatment" of the metal itself.
Immediately flushes chips away from cutting zone, keeping them from being machined again and affecting the workpiece finish.
Machines produce better parts, allows operators to increase their speeds and feeds, and extends the life of the cutting tool, often by five times or more.
Any shop which takes pride in machining precision parts should consider using a high pressure coolant system.
MILLS & LATHES
The UL Series is a basic system designed for use in these operations:
- OD & ID turning operations on free cutting materials
- Shallow hole drilling
- Light duty applications
Designed to operate in harsh environments that demand high pressure with minimal maintenance.
- OD & ID turning operations on all materials
- Deep hole drilling
- Pocket milling
- Abrasive duty option available
- Use chiller option to enhance work place
Engineered to allow full advantage to be taken of the flexibility and range of capabilities found in very sophisticated machine tools.
- OD & ID turning operations on all materials
- Deep hole drilling
- Pocket milling
- Thermal stability
- Maximum performance for a variety of tooling sizes and requirements
MACHINE USE:
Mills / Lathes
MAX PRESSURE / GPM
250 PSI / 12GPM
FEATURES
208/230V(480V Avail)
Water Based Coolants Only
Single Port Only
1-Year Parts Warranty
FILTRATION
Single Filter Vessel
7x32' 5 Micron Quick Change Bag
PLC DISPLAY
Yes
MACHINE USE:
Mills / Lathes
MAX PRESSURE /GPM
3000 PSI / 16GPM
FEATURES
50 Gallon Reservoir (70 Gal avail.)
208/230V (480V avail.)
Water based coolant or suitable oils
Up to 8 ports available
2 Year Parts Warranty
FILTRATION
Dual Filter Vessel
(2)7x32' 5 Micron Quick Change Bags
PLC DISPLAY
Yes
MACHINE USE:
Mills / Lathes
MAX PRESSURE /GPM
3000 PSI / 20GPM
FEATURES
Variable volume range
50 Gallon Reservoir (70 Gal avail.)
208/230V (480V avail.)
Water based coolant or suitable oils
Up to 8 ports available
2 Year Parts Warranty
FILTRATION
Dual Filter Vessel
(2)7x32' 5 Micron Quick Change Bags
PLC DISPLAY
Yes
SWISS MACHINING
Designed for use in multi-tool Swiss lathe environments that demand optimal chip control and complicated machining operations.
- Optimal chip control
- Permit otherwise impossible machining operations including thru coolant deep hole and gun drilling
- Allow faster cycle times and longer tool life
- Improve coolant filtration
Ideal for operations that where optimal temperature control and migration of thermal growth is critical. Designed to fit tightly within packed Swiss machining environments.
- Best solution for oil aeration problems
- Designed for use with machines that have restricted tank capacity
- Provides additional filtration capacity
- Optimal chip control
- Allow faster cycle times and longer tool life
The best solution for machines with oil aeration issues and limited tank capacities. Provides additional filtration capacity and optimal chip control.
- Temperature control and migration of thermal growth is critical to a machining process
- The use of a coolant chiller is needed to provide the level of thermal stability required to machine high volume high precision parts
- Space is limited in tightly packed Swiss machine environments
MACHINE USE:
Lathes
MAX PRESSURE / GPM
8GPM,1000PSI - Water based coolant
5GPM, 2000PSI - Oil
FILTRATION
Single Filter Vessel
FEATURES
Available 8 port remote valve blocks
Built in feed/supply pumps
2 year parts warranty
PLC DISPLAY
Yes
MACHINE USE:
Lathes
MAX PRESSURE / GPM
8GPM, 1000PSI - Water based coolant
5 GPM, 2000PSI - Oil
FILTRATION
Single Filter Vessel
FEATURES
Built in 18,000 BTU chiller
Ambient temperature tracking
8 ports available
Built in feed/supply pump
2 year parts warranty
PLC DISPLAY
Yes
MACHINE USE:
Lathes
MAX PRESSURE / GPM
8GPM, 1000PSI - Water based coolant
5 GPM, 2000PSI - Oil
FILTRATION
Dual Filter Vessels
FEATURES
50 Gallon reservoir
De-aeration feature
8 ports available
2 year parts warranty
PLC DISPLAY
Yes
Machine efficiently with high pressure coolant.
Utilizing high pressure coolant is the most effective tool for increasing speed and feed settings while ensuring optimal thermal control and no interference from already machined chips.
This video is a simulated comparison between identical pocket milling paths, one using high pressure and one that does not.
Not convinced? Hear what our customers have to say: